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Digital Solutions

Bradken SmartRoller

Reliable production, improved on-site safety.

Bradken SmartRoller™ enables remote monitoring of undercarriage roller temperatures, improving on-site safety and maintenance scheduling.

Bradken SmartRoller™ delivers real-time continuous lower roller temperature monitoring to:

  • Optimise propel times – reducing stoppages.
  • Maximise productivity – reducing unplanned downtime.
  • Remove people from the machine envelope and direct line-of-fire zone.
  • Eliminate the need for hazardous machine interactions.
  • Alert operators of exceeding threshold limits of load roller temperatures in-cab.
  • Improve the fleet management process.
Bradken SmartRoller™ can be plugged in and played with Bradken’s lower rollers and has the potential to reduce lifecycle costs. It is a lead indicator of seal failure and internal wear.

Key Benefits of Bradken SmartRoller™:

Safety

  • Removes the requirement for entry into the line-of-fire zone.

  • Autonomous, real-time temperature monitoring of lower rollers, with data delivered directly to the operator in-cabin.

  • Eliminates on-the-ground manual temperature measurements during tramming.

Reduced Lifecycle Costs

  • Real-time temperature monitoring enables continuous tramming and faster return to production.

  • Temperature trends indicate wear progression.

  • Early alerts enable proactive replacement, preventing failures and reducing downtime.

Proven Capability

  • Real-time monitoring of lower roller temperature leads to improved condition monitoring capability.

  • Potential to improve machine production availability.

  • Improves preventive maintenance scheduling efficiency.

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