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Bradken Crusher Liner Solutions

Bradken’s crusher liner product range is designed to provide the safest solutions for product installation and materials handling, optimal performance in product and operations, and are supported by performance and condition monitoring solutions and local customer service support. Bradken’s focus is to innovate and provide a high level of engineered solutions to improve customer crusher performance.    The accumulated wealth of knowledge and depth of expertise in our workforce enables us to offer innovative and optimised liner solutions that maximise operational effectiveness and throughput, enabling our customers to extract the most value from their crushers.
Gyratory crusher liners

Gyratory crusher liners

  • Customised liner configurations, both in profiles and concave setup are reviewed to suit all operating conditions
  • Mantle design and size is optimised to match concave wear and maximise main-shaft travel
  • Manganese grades to cover all applications, additional premium grade alloys and white-irons to suit concave crusher cavity to maximise liner profile life
  • Custom Concave installation frames available for fast accurate liner installation
  • Advanced 3D DEM modelling available to simulate cavity studies, hydroset movements, CCS & OSS and throughput
  • Liner backing material supplied with all liners
Jaw Crushers

Jaw Crushers

  • Jaw liner plate design configurations include single piece and full rotational option, and standard two-piece upper and lower design
  • Customised jaw profiles to suit operating conditions
  • Approved lifting attachment included across all designs to improve reline safety and installation
  • Ancillary backing plates, locking wedges and bolting available
  •  Manganese grades to cover all applications
  • Direct Replacement Part(DRP) Jaw liners supplied to fit all OEM crushers
Cone Crushers

Cone Crushers

  • Customised liner profiles to suit all operating conditions
  •  Manganese grades to cover all applications
  • Direct Replacement Part(DRP) crusher liners supplied to fit all OEM crushers
  • Hand-held laser scanning technology used for accurate reverse engineering and liner profiling to ensure fit
  • Liner wear profile data collection covered through 3D laser scanning or supplied profiling gauges for fast site data capture
  • Supplied with approved lifting attachments to improve safety and installation across all designs
Crusher Arm Guards

Crusher Arm Guards

  • Arm guards are supplied as Direct Replacement Part(DRP), or tailored to suit your application and operating conditions
  •  Safe handling and ease of installation solutions
  • Superior liner materials are selected to extend wear life to reduce overall maintenance costs
  • Our engineers use the latest 3D hand held scanning equipment to capture accurate fit data to ensure liner fitment
  • A variety of wear solutions available in smooth hardened wear plate or high chrome chock block design
  • All products supplied as a full replacement wear consumable liner kit
Rim Liners

Rim Liners

  • Designed with improved material flow dynamics into the crusher chamber to prevent hold up of large product
  • Rim liners are supplied as Direct Replacement Part(DRP), or customised to suit your application and operating conditions
  • Liner designs are customised to ensure safe handling, ease of installation and bolting arrangement
  • High impact liner materials are selected to extend wear life to reduce overall maintenance costs
  • Our engineers use the latest 3D hand held scanning equipment to capture accurate fit data to ensure liner fitment first time
  • All products supplied as a full replacement wear consumable liner kit
Bradken VWR Deliverables

Bradken VWR Deliverables

  • Captures a full 3D map of the internal crusher cavity & mantle mainshaft surface for real time visualisation
  • Presents a single part dashboard monitoring for accurate wear data collection on individual concave liners and mantle
  • Detailed liner wear profiling plots across all liners illustrating high wear zones and crusher dynamics
  • Minimise safe confined space entry for complete data capture
  • 3D scan data fed directly into 3D DEM modelling software to simulate crusher performance and liner evolution
  • Easy to read visual colour map imaging for all high wear zones of crusher liners
  • Provides liner life and changeout predictions for maintenance teams

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